Wholesale Vacuum Formed Ceramic Fiber Manufacturer and Supplier

Vacuum Formed Ceramic Fiber

Features:

Temperature range: 1260℃ (2300℉) - 1430℃(2600℉)

CCEWOOL® Unshaped Vacuum Formed Ceramic Fiber shapes is made from high quality ceramic fiber bulk as raw material, through vacuum forming process. This product is developed into unshaped product with both superior high-temperature rigidity and self-supporting strength. We produce CCEWOOL® Unshaped Vacuum Formed Ceramic Fiber to fit for the demand for some specific industrial sector production processes. Depending on performance requirements of the unshaped products, different binders and additives are used in production process. All unshaped products are subject to relatively low shrinkage in their temperature ranges, and maintain a high thermal insulation, lightweight and shock resistance. The non-burnt material can easily be cut or machined. During use, this product shows excellent resistance to abrasion and stripping, and can not be wetted by most molten metals.

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Stable Product Quality

Strict control of raw materials

Control impurity content, ensure low thermal shrinkage, and improve heat resistance

1. CCEWOOL ceramic fiber special-shaped parts are made of high-purity ceramic fiber cotton with the vacuum forming technology.

2. Controlling the content of impurities is an important step to ensure the heat resistance of ceramic fibers. High impurity content can cause the coarsening of crystal grains and the increase of linear shrinkage, which is the key reason for the deterioration of fiber performance and the reduction of its service life.

3. Through strict control at each step, we reduce the impurity content of the raw materials to less than 1%. The CCEWOOL ceramic fiber special-shaped parts we produce are pure white, and the linear shrinkage rate is lower than 2% at the hot surface temperature of 1200°C. The quality is more stable, and the service life is longer.

4. With the imported high-speed centrifuge of which the speed reaches up to 11000r/min, the fiber formation rate is higher. The thickness of the produced CCEWOOL ceramic fiber is uniform and even, and the slag ball content is lower than 10%, leading to better flatness of the CCEWOOL ceramic fiber special-shaped parts. The content of the slag ball is an important index that determines the thermal conductivity of the fiber, and the thermal conductivity of CCEWOOL ceramic fiber special-shaped part is only 0.112w/m.k at the hot surface temperature of 800°C.

Production process control

Reduce the content of slag balls, ensure low thermal conductivity, and improve thermal insulation performance

1. CCEWOOL ceramic fiber special-shaped parts own a fully automatic drying system, which can make the drying quicker and more thorough. The deep drying can be completed in 2 hours, and the drying is even. The products have good dryness and quality with the compressive strengths higher than 0.5MPa, so they are firm and tough.

2. CCEWOOL ceramic fiber special-shaped parts have a variety of sizes and shapes, including tube, cone, dome, and square box shapes. Most special-shaped products can be produced according to customer requirements, and some of them can also be stocked for customers.

3. CCEWOOL ceramic fiber special-shaped parts are accurate in size, so they are easy to be cut or machined, and the construction is very convenient, which can produce organic ceramic fiber special-shaped parts and inorganic ceramic fiber special-shaped parts.

4. According to customers’ needs, vacuum forming hardener or refractory clay can be applied to the CCEWOOL ceramic fiber special-shaped parts to provide a protective layer.

Quality control

Ensure bulk density and improve thermal insulation performance

1. Each shipment has a dedicated quality inspector, and a test report is provided prior to the departure of products from the factory to ensure the export quality of each shipment of CCEWOOL.

2. A third-party inspection (such as SGS, BV, etc.) is accepted.

3. Production is strictly in accordance with ISO9000 quality management system certification.

4. Products are weighed before packaging to ensure that the actual weight of a single roll is greater than the theoretical weight.

5. The outer packaging of each carton is made of five layers of kraft paper, and the inner packaging is a plastic bag, suitable for long-distance transportation.

Outstanding Characteristics

1. CCEWOOL ceramic fiber special-shaped parts are products for specific production links in certain industrial sectors. Each product needs to have a special mold made to accommodate its shape and size. According to the performance requirements of the product, different binders and additives can be selected for use.

2. CCEWOOL ceramic fiber special-shaped parts have low shrinkage in their temperature range and maintain high heat insulation, light weight, and impact resistance.

3. CCEWOOL ceramic fiber special-shaped parts are easy to be cut or machined. During use, the products have good wear resistance and peeling performance and are not wetted by most molten metals.

Help you learn more applications

Metallurgical Industry
Steel Industry
Petrochemical Industry
Power Industry
Ceramic & Glass industry
Industrial Fire Protection
Commercial Fire Protection
Aerospace
Vessels/Transportation

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